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PCB Assembly Capabilities:
Fast Prototype & Mass Production
Your Trusted Partner for End-to-End PCB Assembly. From Component Sourcing to Final Testing, We Deliver Precision and Reliability.
PCBArise provides PCB assembly capabilities for prototype, small batch, and volume production. We support SMT assembly, THT assembly, BGA assembly, QFN, fine-pitch components, mixed-technology assembly, AOI inspection, 3D SPI, X-Ray inspection, ICT, FCT, functional testing, and box build assembly.
PCBA Capabilities & Specifications
We are equipped to handle projects of varying complexity, from compact wearables to large-format industrial controllers.
| Category | Parameter | Capability |
| SMT Assembly | Component Size Range | 01005 (0.4mm × 0.2mm) to 150mm × 100mm × 30mm |
| Min Component Size | 01005 (0.4mm × 0.2mm) (also supports 0603, 0402, 0201) | |
| BGA Pitch (min) | 0.25mm | |
| QFP/QFN Pitch (min) | 0.15mm (space) / 0.3mm (width) | |
| Placement Accuracy (X/Y) | ±0.025mm (±25μm) | |
| Placement Accuracy (θ) | ±0.2° | |
| Max BGA Component Size | 70mm × 74mm | |
| Solder Paste Type | Lead-free (SAC305, SAC105),Leaded (Sn63/Pb37),High-Reliability (Sn62/Pb36/Ag2) | |
| Reflow Atmosphere | Air / Nitrogen (N₂) with oxygen control down to 500 ppm | |
| Through-Hole (THT) Assembly | Component Types | Radial, Axial, Connectors, Transformers, Heatsinks |
| Max Component Height | 120mm | |
| Soldering Methods | Wave Soldering, Selective Soldering, Hand Soldering | |
| PCB Assembly Support | PCB Types | Rigid (FR-4, High-Tg, Halogen-Free, Rogers, PTFE), Metal Core (Aluminum, Copper), Flexible (FPC), Rigid-Flex |
| PCB Thickness Range | 0.3mm – 10.0mm | |
| Max PCB Assembly Size | 400mm × 1200mm (min 50mm × 50mm) | |
| Warpage Control | ≤ 0.5% for SMT (IPC-650 compliant) | |
| Testing & Inspection | Automated Optical Inspection (AOI) | 3D AOI – False positive rate ≤ 0.1% |
| SPI (Solder Paste Inspection) | 3D SPI – Printing accuracy ±25μm | |
| X-Ray Inspection | 2D/3D AXI – BGA void detection ratio < 10% | |
| In-Circuit Testing (ICT) | Bed-of-nails / Flying Probe – Netlist check 100% | |
| Functional Testing (FCT) | Custom test fixture – Application-level validation | |
| Burn-In / Aging Test | Optional (24h/48h/72h) – for high-reliability applications | |
| Boundary Scan / JTAG | Available for complex digital assemblies | |
| Quality & Compliance | IPC Acceptance Standard | IPC-A-610 Class 3 (Class 2 standard; Class 3 available) |
| Traceability | Full traceability via integrated MES system (component-level to panel-level) | |
| Production Capacity | SMT Production Capacity | 700+ million points/month |
Czasy realizacji według złożoności i ilości produktu
We understand that time-to-market is critical. Our quick-turn services are designed to accelerate your product launch.
| Service Type | Standard Lead Time | Expedited Options |
| Prototype Assembly | 3-5 Days | 24-48 Hours (Rush Service) |
| Small Batch (Low Vol) | 5-7 Days | 3-4 Days |
| Mass Production | 10-15 Days | Negotiable based on BOM availability |
Required Files for PCB Assembly Order
To ensure a smooth manufacturing and assembly process, please prepare and submit the following complete files.
| File Name | Description & Requirements |
| 1. Gerber Files | Format: .zip or .rar Includes: Fabrication drawing, copper, solder mask, silkscreen, board outline, drill holes, and fiducials. |
| 2. Bill of Materials (BOM lists) | Format: Excel (.xls) or CSV Must Include: Reference Designators, Part Number, Description, Package Type, Manufacturer Name & MPN, Placement Side (Top/Bottom), and consignment status. |
| 3. Pick & Place File | Also Known As: Centroid or XY Data Format: .csv, .txt, or .xls Must Include: Reference, X/Y coordinates, Rotation angle, and Side (Top/Bottom). |
| 4. NC Drill File | Purpose: Indicates hole positions and diameters for through-hole and non-plated holes. |
| 5. Solder Paste Layer | Purpose: Defines stencil openings for solder paste printing. Note: Automatically generated if PCBArise handles PCB fabrication. |
| 6. Special Instructions | Details: Any specific requirements regarding polarized parts, BGA orientation, testing, conformal coating, or special handling. |
| 7. Consigned Parts List | Condition: Only if applicable (for partial or full consignment orders). Must Include: Part number, quantity, and purpose. |
Start Your PCB Project with PCBArise
From prototypes to volume production, PCBArise provides reliable turnkey PCB assembly, component sourcing, inspection, testing, and final delivery support. Upload your Gerber, BOM, and assembly files to get a fast PCBA quotation with engineering feedback.
● BOM review and component sourcing support
● DFM / DFA feedback before assembly
● SMT, THT, BGA, and mixed-technology assembly support
● Prototype, small-batch, and volume production options
● NDA available upon request
